3d-Cam: The Cutting Edge in Rapid Prototyping, Rapid Tooling, Stereolithography 3d-Cam: The Cutting Edge in Rapid Prototyping, Rapid Tooling, Stereolithography


Tech Support: Materials

SLA Resins
 

CASTFORM PS

Produce complex investment casting patterns-without tooling-on SLS system.

Use CastForm materials for:

  • Complex investment casting patterns

  • Casting with reactive and low-melt temperature metals

Benefits

  • From CAD file to pattern- no tooling or machining required

  • Quick and easy pattern removable

  • Low density

  • Compatible with standard foundry practices

  • Low as content

CastForm PS Material Typical Properties

Powder Properties

 Units

Test Method

Infiltrated(1)

Density Tap

g/cm3 ASTM D4164 0.46
Particle size average(2) d50 µm Laser Diffraction 62
Particle size Range(2) 90% µm Laser Diffraction 25-106
Specific Gravity 200C   ASTM D792 0.86
Moisture Absorption 200C, 65% R.H. % ASTM D570 0.06
Ash content % ASTM D482 0.02
Thermal Properties

 Units

Test Method

Infiltrated(1)

Glass Transition: Tg 0C ASTM D3418 89
Melting point: MP Wax 0C   <63
DTUL, 0.45 MPa 0C ASTM D648 33
DTUL, 1.82 MPa 0C ASTM D648 40
Flash point Polystyrene 0C Cleveland Open Cup 350
Flash point Wax 0C Cleveland Open Cup >200
Autoignition Point Polystrene 0C   410
Mechanical Properties

 Units

Test Method

Infiltrated(1)

Tensile Strength  KPa ASTM D638 2840
Tensile Modulus  MPa ASTM D638 1604
Tensile Elongation at Break % ASTM D638 9
Impact Strength Notched Izod J/m ASTM D256 <11
Impact Strength Unnotched Izod J/m ASTM D256 14
Surface Finish

 Units

Test Method

Infiltrated(1)

Upper Facing As processed, Ra µm Internal(3) 13
Upper Facing After Polishing, Ra µm Internal(3) 3

(1) Data was generated from the testing of SLS parts produced with the CastForm material under typical processing conditions and wax infilterated with the J. Mac Red Dip Wax#2-D504.

(2) Results are based upon volume distribution of particles

(3)Upward surface as measured using a Mitutoyo Surftest-402.

 

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